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How to Get a Crust on a Pot Roast
The soft texture and rich flavors of pot roast make it a classic comfort food, a satisfyingly hearty meal to make you feel better about even the coldest and rainiest of days. The only thing that could possibly improve it is the kind of darkly browned crust that comes from grilling or searing the beef. That's the exact opposite of how pot roast is prepared, but there are ways to bring those extremes together.
The Basic Pot Roast Process
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Pot roast is a fine example of a classical cooking technique called braising. It's a method that relies on moist heat to transform tough, gristly cuts such as a chuck roast into a moist and tender delight. Most recipes call for the roast to be briefly browned at the beginning, then transferred to a casserole or Dutch oven and surrounded with onions, celery and other aromatic ingredients. Then the roast is covered halfway with broth, wine, water or sauce and simmered gently until it's tender.
Browning and Flavor
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That browning step at the beginning of your cooking time is important, and it's often omitted or poorly executed by impatient cooks. When you brown meats at high temperatures, they're changed at the molecular level by a process called Maillard reactions. Amino acids in the muscle proteins are broken down into fragments by the heat, then recombine in new and more complex molecules. That creates the richly savory flavors of grilled or pan-seared meats. Unfortunately, braising, with its moist heat and low temperatures, causes no additional browning. If you haven't seared the meat thoroughly at the beginning, it will miss out on those additional flavors.
Moisture and Crust
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This makes a sharp contrast with traditional barbecue, which also cooks very slowly but uses dry heat. A pork shoulder can take up to 18 hours to cook, but finishes with a definite crust -- the "bark" -- that adds to the pleasure of pulled pork. Searing your pot roast briefly in the Dutch oven before it's cooked can provide a degree of browning and crusting, but then the braising process will soften it again. The best way to put a comparable crust on your pot roast, and gain back those powerfully savory flavors, is to heat it at the end of your cooking time.
A Hot Finish
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Once your pot roast is fully cooked and tender, lift it carefully from the cooking liquid and let it rest for at least 15 to 20 minutes. It's even better if you start the day before, so the flavors have a day to develop, and the muscles can chill and become firm. Preheat your oven to 500 degrees Fahrenheit or your grill to 450 F. If you wish, you can brush the pot roast with a sauce or sprinkle it with a dry spice rub for added flavor. Sear the roast on all sides, turning it periodically, for 10 to 15 minutes or until the crust is well formed.
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